CONCEPT
Efficiency
operational
consumption reductions
of water, energy and inputs
Basic process training
effective hygiene
Increase of
productivity
Diagnosis of product contamination during processes
Audit of current health conditions
Process
Identifies
opportunities
Application of advanced design concepts for installations, piping, accessories, etc. From specifications, purchasing support, follow-up and final assembly validation
Advanced Operational Technical Training/Procedures.
Cause and effect matrix where necessary, safe fault position determination
Process time study, bottleneck identification and solution proposal.
Engineering
Defines the solutions
COMPETÊNCIAS
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Economic studies
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Sustainability studies
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Infrastructure studies and flows
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Master plan
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Determination of bottlenecks
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Time studies and process capability
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Process implementation audit
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process development
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basic engineering
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Cost planning and control
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Trainings
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Operational improvement
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loss control
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Time control and improvement
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Construction and assembly management
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commissioning and start-up assistance
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Cost planning and control
WHO WE ARE
Ronaldo Chiarelli
Director of Projects and Implementations
Skills
Project management, process development
Projects
Food – implementation of a factory site, quality improvement, cost reduction, transfer of factories and development of new technologies.
Experience
22+ years in Projects at Mondelez
Walter Büssem
Director of Operations
Skills
Manufacturing Management, Supply Chain, Planning, Projects and HSE
Projects
Food – capacity expansion projects, quality improvement, cost reduction, construction and transfer of factories, implementation of corporate systems (ERP / WMS) and development of new technologies.
Experience
18+ years in manufacturing at Mondelez, 8+ years in pharmaceutical industries.
CONCEPT
Ekron proposes to take a broad approach to Production Processes, with an emphasis on food, based on the learning acquired in working with the following segments:
- Chocolate
- Cookies
- Concentrated ready-to-drink fruit juice
- Yeast
- Powder mixes: baking powder, powdered desserts, chocolates
- Dairy products: powdered milk, cream, condensed milk, ready-to-drink chocolate
- Antibiotics: fermentative and chemical synthesis
- Thermoplastic resins: synthesis of resins, injection, blowing and extrusion of hospital thermoplastics
- Products and utilities: viscous liquids, flammable gases, erosive, corrosive or encrusting fluids, powders, granules, pellets, two-phase and three-phase fluids.
Other application domains: CIP cleaning of piping systems and tanks; sistema PIG for long pipes; cryogenic process at very low temperature; crystallization; coagulation; centrifugation; filtration and extraction; utilities center, chilled water systems and ice bank, gas scrubbers; tracing; jacket systems; boilers, gas hot water generators; solar concentrators, even for high temperatures.
HOW WE WORK
Improvement of Processes
Project management
Confidentiality Agreement
Using a standard contract, we formalize our way of working and guarantee confidentiality of the information collected.
Data survey
Diagnosis
We suggest actions and present a proposal based on hours worked. The customer chooses which actions and when to implement them.
We collected data on cost reduction opportunities and potential risks.
Schedule and Cost Estimate
We define basic schedule and estimate cost of activities based on hours.
Management
Once approved, we monitor all stages of an industrial project, managing third parties and reporting the evolution of the stages.
Execution
We carry out the agreed actions according to a schedule previously defined by the client.
